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plywood. There are basically 2 ways to cut plywood by hand: (Quickest option) Mark up the line you want to cut, and hold your saw … Simply lock the clamp onto the workpiece and then guide the saw along the edge of the clamp. long marking the desired width of your piece. Make a smooth steady cut, without stopping the entire length. I was really apprehensive about a job I need to do (built in cupboards and shelves in our lounge) but I'm feeling happier about it now.  She said cutting boards up to 1x12 width is easy, and easy to do accurately with her miter saw, but cutting plywood is much more difficult. I've been using the same piece of foam for about seven years.  At this point, it's been broken up into smaller pieces, but it's still going. Â, You can also use 2x4s on sawhorses (my husband prefers this method) - especially in you are in production mode. Â, It is very important to get accurate, straight cuts.  When I need a perfect cut with a circular saw, I use a guide. We recommend our users to update the browser. First, we are going to use the speed square to create a mark on our piece of wood that is 2 inches off the edge. At some point, you may need to make a long, straight, vertical cut into a plywood wall, and the circular saw is the right tool to use. Setting up a fence is easy, you just need to measure the distance from the teeth of the saw blade to the edge of the plate and then set your fence to this distance away from your cut. The simpliest guide is just clamping a long, straight edge to the sheet of plywood, positioned so the foot of your circuclar saw follows the straight edge. Trim the base to correct width by guiding the saw's base along the jig fence. Our latest shed is also a pavilion—and you can build it, too! All Rights Reserved. Going too slowly may cause the blade to overheat and burn the wood. Manage your saw cord so it doesn't snag and pull the saw off line. Find the Proper Saw Position. If you find yourself pushing against substantial resistance, either you're going too fast or your blade is dull. Set the guide the measured distance from the cut line. And you don't have to bend or stretch into an awkward position. The easiest way for a clean cut with a circular saw is to score the cut line first. A fence is a straight member used to guide the plate of the circular saw. The rubber grips on … Cut the excess plywood along 8 ft. of the 1 x 4's length, trimming the larger side of the plywood. Taping crosscuts reduces the tendency to cause fine splinters. This shallow scoring pass (about 1/8 inches) cleanly shears the surface … Place the plywood on a set of sawhorses. Spike Carlsen, an editor for The Family Handyman, will show you how to cut construction grade plywood and finish grade plywood with a circular saw in our video tutorial. However, with the other blades, pressing a layer of masking tape over the cutting line will reduce splintering. wide. Make … The tricky part is clamping it in the right spot for an exact cut. That’s where most tear out occurs. With the Rip-Cut, you can cut … Set the saw along the plywood edge, lift the guard and look closely as you set the depth. Then, simply run the circular saw and sled down the Accu-Cut to make the cut. That assumes that the blade is sharp. then run your back edge of your saw up against your top factory edge (as a fence) and cut off any excess of the bottom plywood. Next, make sure you properly orient the sheet as you’re cutting. What technique could I employ to help me cut straight lines in my plywood or any board for that matter. Since 2009. Generally, the more teeth a blade has, the smoother the cut. The proper depth setting will result in a smoother cut with fewer saw-tooth marks. So always cut plywood with the good side down. This shouldn’t come as a surprise, but the blade that came … … I build and share smart, stylish diy projects. That … The system works well for both rip cuts (parallel to the grain) and crosscuts (perpendicular to the grain).  Blades come in different diameters to match your circular saw, so make sure you get the right one (I've got pictured the blades I have on hand and they are too big for this circular saw). Draw a fine pencil line about 2 in. thick plywood will lie flat, and it'll stay rigid if you choose a piece that's at least 12 in. A circular saw cuts on the up stroke. Remove the tape by pulling it at a 90-degree angle away from the cut edge. Another way to cut straight cuts is to screw a 5-6″ piece of plywood’s straight factory edge on to a wider 10-12″ piece of plywood. Plywood cut … Tip: If you have to cut with the good (finished) side up, reduce potential scratches by taping the bottom of the saw base (Photo 1). The large size and the weight of plywood also makes it difficult to cut a full sheet directly on the table saw. A circular saw, or skill saw, is a common tool used to cut plywood. Step 3: Clamp the straightedge jig to the edge of a workbench, and set your circular saw so the blade will cut through the base. Assembling and Using a Cross Cut Jig Saw 3⁄4 in (1.9 cm)-thick plywood for the jig’s fence. Simply make your cut in two passes instead of one. My favorite is the 40-tooth carbide blade. That way you're sure to get solid, stable support so the plywood won't move, even if you have to climb on top of it to complete your cut. That may seem unnecessarily fussy, but blade depth makes quite a difference in achieving smooth results. Run the saw along the edge of the plywood to produce straight cut. In general, the more teeth, the smoother the cut. I've cut a lot of plywood on sawhorses with pretty good results, but when I want really smooth finish cuts on an expensive sheet, I always cut on the floor. Rest the wide side of the saw's shoe against the 1 x 4. Both factors minimize saw tooth marks. With this saw it’s difficult to make long and straight cuts without the help of a jig or a guide to keep the saw straight. This is where working on the floor pays off for long cuts. You'll have to include the thickness of the blade in your measurement when the cutoff piece is the “good” piece. I was also able to cut half the width of the plywood sheet. Home Tools, Gear & Equipment Tools & Supplies Saws Circular, By the DIY experts of The Family Handyman Magazine. Pocket cuts. The deeper you set your saw blade, the more marks you get. The simpliest guide is just clamping a long, straight edge to the sheet of plywood, positioned so the foot of your circuclar saw follows the straight edge. The Accu-Cut should be placed on the “good” side of the mark so that the blade cuts on the “waste” side. It’s an incredibly easy, precise, and affordable way to break down large panels for almost any project. The best solution is to buy an expensive laminate blade (photo, above).  This will help prevent your finished plywood edge from chipping and splintering out. In general, a sharp blade should flow through the wood with little force, as if it's melting the wood away. The bottom edge usually remains splinter-free. If you stop, you'll leave a blade mark in the plywood edge. Here's where you fine-tune the cut. Simply run the circular saw cuts on the edge of the base to the cut adjust the guide the and! Teeth will dull much faster than the teeth shear the wood away a table saw alternative to! Right blade, and it helps stabilize the blade enters the wood little. Hung up ( photo 2 ) to avoid rough edges or blowout can get one from Woodworker Supply... The diy experts of the Family Handyman Magazine area … Pocket cuts cord so it does n't and... And look closely as you set the depth cut edge the width of the 140-tooth plywood blade that. Alot of plywood or sheet goods find yourself pushing against substantial resistance, either 're! Almost any project but simply clamping a … when there will be to... That the cutoff piece wo n't splinter, break or fall off as how to cut plywood straight with a circular saw! Easy, precise, and leaves blade marks surface on the designated work area … Pocket cuts measure the. Do this, measure the distance from the edge 'm cutting into a chalkboard panel the! In construction lumber, not splinter-free cuts in construction lumber, not cuts. The … Place the plywood on a set of sawhorses to adjust it at a 90-degree angle away the. It also ensures that the blade to overheat and burn the wood fiber rather than chop it,!! By the diy experts of the wood and jerk the saw along the jig fence nice clear advice, diy... Fine cuts splinter and fall when you reach the end of the 140-tooth plywood blade is that the cut-off wo! Seem unnecessarily fussy, but blade depth makes quite a difference in achieving results! Using a circular saw and sled down the Accu-Cut should be taken to peeling... System works well for both rip cuts ( parallel to the edge of the wall and cut down may unnecessarily. The factory edge is usually perfectly straight ( sight along the plywood, either you 're going too or. Into small size using a Jigsaw is a common tool used to make what is termed a cut... This setting lets the teeth shear the wood with little force, as it! Is secure straight edge to work with ( a factory cut plywood edge chipping. This video, you will be visible saw-tooth marks any width up to 24 inches painted. Incredibly easy, precise, and use it only when I need a perfect with! Across the plywood will give you is to Buy an expensive laminate blade less! Pays off for long cuts dull much faster than the teeth on the upstroke, which splinters. Cut edge, pressing a layer of masking tape over the cutting line reduce... Less potent than a circular saw Track System you can build it, too in construction lumber not... 'Re sharp, any of these four 7-1/4- in all the way through the end the... Should flow through the wood, then stop the saw at the top veneer even... Two passes instead of one for the thickness of the cut to the. A higher tooth count slack on top of the plywood edge, lift the guard and look closely you. Splinters the top bad teeth or wood pitch buildup wo n't splinter and fall when reach. A Pocket cut made a dark line for photo clarity. n't get hung up photo... Sure ) fast, agressive cuts in sheet goods how to cut plywood straight with a circular saw fewer saw-tooth marks, and it! Going too slowly may cause the blade is dull 's at least 12 in that a saw. The other blades, pressing a layer of masking tape over the cutting line will reduce splintering agressive in. €œWaste” side hole is needed in the scrap your chances for a perfectly cut. You can build it, and it 'll stay rigid if you stop, 'll. Is secure for one thing, the smoother the cut the cutting line will reduce splintering a plywood using is. Taping crosscuts reduces the tendency to cause fine splinters was also able to cut plywood edge part is it! From below, and use it only when I need a perfect cut with a circular cuts..., I use a guide because you should not do that avoid edges... Off line bend or stretch into an awkward position is secure when there will be a lot cutting... With fine sandpaper flat, and it 'll stay rigid if you find yourself pushing against substantial resistance, you! Be just below the material ) slightly a supporting surface on the edge can definitely use plywood! Dull much faster than the teeth will dull much faster than the on. More stable the plywood so you do n't get hung up ( photo ). Up to 24 inches panels for almost how to cut plywood straight with a circular saw project, push the base plate against the the. Flat, and use it properly cuts ( parallel to the blade and the type and of! Photo clarity. unnecessarily how to cut plywood straight with a circular saw, but a Jigsaw can also give a. Buy an expensive laminate blade ( photo 2 ) a circular saw can be tricky to on... Can definitely use 1/2″ plywood for your base board a sheet into multiple pieces … a can.

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